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Earlier I reviewed and installed Tomken Machines rear bumper on Project X. Shortly after that I received Tomken's rear tire carrier for that bumper. This would facilitate removing that tire from the inside. I held back on writing this review until I felt I had tested this component throughly. One of the largest complaints of rear tire carriers is that they tend to rattle and get out of alignment, especially over time. So I wanted to see how this carrier would hold up.
My first impressions are "Exceptional." I am absolutly thrilled with the looks and stability of this tire carrier. I had read on numerous occasions that the Tomken Tire carrier tended to rattle and end up out of alignment. However I had none of these problems, but suspect why others were having these problems (more on this later).
After receiving the carrier I inspected all the parts and throughly read the directions. I also called Tomken and questioned the positioning of the brackets on the bumper because I was not clear from the directions exactly where to position it. It was at this time that I learned the MOST important step to the whole installation, Alignment. Tomken told me it was imperative that I take my time when aligning the brackets and swingout assembly. The warned that if proper care was not taken to align the brackets with each other and the swing out arm that when swinging the carrier shut, it might not align properly.
Next
I had to remove the rear bumper (agghh... note: I recommend installing the bumper
and tire carrier at the same time. It will save the knuckles) which can be a
tedious task considering the tight proximity of the bolts. Once removed I carefully
inspected how the brackets fit and considered how to properly align them. Look
closely at the pictures of the "Latch Bracket" and the "Pivot Bracket." Hold
the bumper in a position that it would be on the Jeep. Then place the bracket
in place and position it so that it lies flush with the top edge of the bumper.
The best
way to do this is to assemble both brackets and the arm as if they were already
installed and latched shut (see figure 2). Use this method to completely align
everything. I also put some of the large washers included with the kit in the
position shown in Figure 1. These washers insured that the swing arm would align
when closing and help to prevent any sagging caused by misalignment. Once I
was satisified I marked and centerpunched the holes, then drilled. I loosly
installed the bolts and double checked alignment. You have a "little" bit of
play once the holes are drilled to correct for any minor miscalculations. I
then removed the brackets and coated the bottom side of them with black silicone.
Tomken does not metion this in there instructions, but I felt that it would
be a corrosion protectant for the future. I then stuck the brackets to the bumper
then installed the bolts and tightened them down. I cleanly wiped away any of
the silicone that squeezed out to a nice bead along the edge. Once both brackets
were installed I reinstalled the bumper on the Jeep.
Installing
the upright for the tire was fairly straightforward. Slide it down, two bolts
and it's done. Installing the tire however was not so easy. It seems that the
design of the carrier is to use one lug hole on the wheel, and then the center
with a metal bracket and a bolt. If I were to have used steel wheels this may
not have been a problem. But with the wheels that a scalvaged from a TJ I felt
the metal would scar the aluminum rim, and did not want to use the center mount.
However there seems to be endless possiblities as to how to attach a second
bolt, and I did find that it gave me the freedom to swing the tire about 10
degrees to the left or right and align the tire where I wanted it. Tomken seemed
more than willing to work with me when I posed the problem to them. They offered
several solutions and said that it was hard to accomodate for every wheel on
the market in their kit.
Next was to install the license plate remount kit. At the time I received the tire carrier Tomken was just finishing the license plate kit for the 1997 and up models, so sent me an older model one until the new ones were finished. The wiring is very straight foreward for the light. Two wires, one ground and one hot. The hot wire connects to the hot lead from the old light and runs to the new light. The ground connects to the ground of the old light and runs to one of the bracket bolts to ground the bracket.
So
then I swung the carrier shut and realized what that little bolt with the rubber
bumper was for. It was an adjuster! In the dead center of the swing arm, facing
the bumper is a bolt threaded into the swing arm. It has a locknut and a rubber
bumper on it's head. Use this adjuster to adjust pressure on the arm while positioning
the pin to latch the swing arm in place. Once this is adjusted this carrier
is DAMN strong. In the six months now this carrier has been on my jeep, it is
as strong as ever. No sag and not even a hint of a rattle. I suspect the reason
some have problems with carriers of this type is poor installation. I will admit,
it's not a bolt-n-go application. Time needs to be spent aligning the brackets
or I can easily see where the swing arm would sag and not line up properly while
closing it. I started out with the stock tire, then installed a matching 31x10.5x15
tire for the spare.
There will be some visibility lost in the rear view with the tire installed. I have had no problems with it in place. I feel it blocks just as much as it did while stuffed back in the corner. It is not as easy to get in and out of the back hatch as it used to be. Pulling a R-clip, then the pin and swinging the tire out, takes some of the fun out of just lifting the gate.